POLY-COTE 110
Product Descrition
POLY-COTE 110 is a two component polyurethane coating formulated to provide optimal build properties and aesthetic properties. The required coating thickness can be applied in one coat – even on seams, welds and rivets. It is a 100% solids,aromatic polyurethane formulated without solvents. Poly-Cote 110 was developed for production applications where cure speeds and excellent application characteristics are required.
• NSF/ANSI Standard 61 approved
• Meets AWWA C222
• Meets USDA requirement for incidental contact
Product Characterisitics
Color: Off White, Blue (Fast Set only),Gray, and Black
Finish: Gloss
Volume Solids: 100%, mixed
VOC: No measurable VOC levels
Mix Ratio: 1:1 by volume
Recommended Spreading Rate per coat:
Wet mils (microns) 20.0 (500) >500 (12,500)
Dry mils (microns) 20.0 (500) >500* (12,500)
~Coverage sq ft/gal (m2/L) 3 (0.07) 80 (1.96)
Theoretical coverage sq ft/gal 1600 (39.2)
(m2/L) @ 1 mil / 25 microns dft
* 250 mils (6250 microns) maximum for NSF applications
NOTE: Brush or roll application may require multiple coats to achieve maximum fi lm thickness and uniformity of appearance.
Brush and roll applications are intended for fi eld repairs and weld seams. Utilize Poly-Cote 115FR for these applciations.
Drying Schedule @ 35.0 mils wet (875 microns):
Fast Set: @ 75°F/24°C
Tack free: 90-150 seconds
To recoat (max.): 2 hours
To handle: 5-10 minutes
To cure*: 4 hours
If maximum recoat time is exceeded, abrade surface before recoating.
Drying time is temperature, humidity, and fi lm thickness dependent.
At 24 hour cure to service at 70ºF (21ºC) for NSF applications.
Pot life: 15-20 seconds (100 grams mass)
Drying Schedule @ 35.0 mils wet (875 microns):
Rapid Set: @ 75°F/24°C
Tack free: 4-6 minutes
To recoat (max.): 4 hours
To handle: 20-25 minutes
To cure*: 6 hours
If maximum recoat time is exceeded, abrade surface before recoating.
Drying time is temperature, humidity, and fi lm thickness dependent.
At 24 hour cure to service at 70ºF (21ºC) for NSF applications.
Pot life: 55-65 seconds (100 grams mass)
Shelf Life: 12 months, unopened
Store indoors at 40°F (4.5°C) to 100°F (38°C)
Flash Point: 428°F (220°C)
Reducer: Not recommended
Recommended Uses
• Water Conveyance Piping
• Water & Wastewater Market
• Mining
• Rail
• Pulp & Paper Industry
• Transmission Poles
NOTE: For NSF Approved applications: 250 mils (6250 microns)
DFT maximum with 24 hour cure to service at 70ºF (21ºC.)
*Potable Water: Meets NSF Standard 61*- Drinking water components. Fittings≥ 2 in.; Pipe ≥ 8 in.; Tank ≥ 50 gallons;Valve ≥ 2 in.
*Refer to NSF website http://nsf.org for additional information
Test Name Test Method Results
Abrasion Resistance ASTM D4060, CS17 wheel, <100 mg loss
1000 cycles, 1 kg load
Adhesion ASTM D4541 >1500 psi
ASTM D6677 Rating – 10
Cathodic Disbondment ASTM G95, mtd A <12-mm radius
Chemical Resistance ASTM D543 10% H2SO4 <5%
30% NaCl <5%
30% NaOH <5%
Diesel Fuel <5%
Dielectric Strength ASTM D149 >250 V/mil
Elongation ASTM D412 >3%
Flexibility ASTM D522, 3″mandrel No cracking or delamination
Hardness,Durameter ASTM D2240 >65, Shore D
Impact Resistance ASTM G14 >75 in-lbs, minimum
Service Temperature Dry – Continuous: -40°F (-40°C) to 200°F (93°C)
Maximum Surge: 350°F (177°C)
Immersion – Insulated (max): 140°F (60°C)
Non-Insulated: 120°F (49°C)
Tensile Strength ASTM D412 >4000 psi
Water Absorption ASTM D570 2.0%, maximum
Water Vapor Permeability ASTM E96 0.09 in. lbs.@ 53 mils (1325microns)
Recommended Systems
PRIMERS
Steel: Self-priming
Galvanized Steel: Self-priming
Ductile Iron: Self-priming
Dry Film Thickness / ct.
Mils (Microns)
Steel- Immersion :AWWA C222
1 ct Poly-Cote 110 20.0 (400)
Galvanized, Immersion
1 ct Poly-Cote 110 20.0 (400)
Ductile Iron, Immersion
1 ct Poly-Cote 110 20.0 (400)
TOPCOATS
Approved aliphatic urethanes. Contact your Sherwin-Williams representative for more information.
Advantages
• Low permeability – improves life cycle performance and corrosion resistance.
• Chemical resistant – resistant to a broad spectrum of acidic and caustic chemicals.
• Abrasion & Impact resistant – reduces the need for fi eld touch-up caused by damage from handling, transporting, and installation;Increases life cycle due to reduced abrasion and impact from foreign materials.
• Excellent adhesion – exceeds 1,500 psi on properly prepared steel.
• High fi lm build properties – achieve specifi ed DFT’s in a single coat even are sharp edges and angles.
• Easily Maintained – Repairs can be completed quickly with the use of the Poly-Cote 115FR Field Repair Kit.
• Physical toughness – high physical performance strengths off ering extreme durability.
Surface Preparation
Surface must be clean, dry, and in sound condition. Remove all oil,dust, grease, dirt, loose rust, and other foreign material to ensureadequate adhesion.
Minimum recommended surface preparation:
Steel:
Large parts/structures (>50 ft2): SSPC-SP10/NACE No. 2, minimum
3 mil (75 micron) angular profi le
Small area (<50 ft2): SSPC-SP11
Ductile Iron Pipe:
Large parts/structures (>50 ft2): NAPF 500-03-04, minimum 3 mil (75 micron) angular profi le
Small area (<50 ft2): NAPF 500-03-03
Galvanized Steel:
Large parts/structures (>50 ft2):SSPC SP16/, Min 3 mil (50 micron)
angular profi le
Small area (<50 ft2): SSPC-SP3
Application Conditions
Temperature:
Part A: 140°F (60°C) minimum, 160°F (71°C) maximum, Preheat Product to 110ºF
Part B: 140°F (60°C) minimum, 160°F (71°C)maximum, Preheat Product to110ºF
Hose: 140°F (60°C) minimum, 160°F (71°C)maximum
Air: 0°F (-18°C) minimum, 120°F (49°C)maximum
Surface: 40°F (4.5°C) minimum, 140°F (60°C)maximum at least 5°F (2.8°C) above dew point
Relative humidity: 95% maximum
Refer to product Application Bulletin for detailed application information.
Ordering Information
Packaging: 50 gallons (189L) in a 55-gallon (208L)
size drum and 250 gallons (945L) in a
250-gallon (945L) size tote
Weight:
Part A: 9.20 ± 0.2 lb/gal ; 1.10 Kg/L
Part B: 9.70 ± 0.2 lb/gal ; 1.16 Kg/L
Mixed: 9.45 ± 0.2 lb/gal ; 1.13 Kg/L
Safety Precautions
Refer to the MSDS sheet before use.
Published technical data and instructions are subject to change without notice.
Contact your Sherwin-Williams representative for additional technical data and instructions.
